Solutions/Manufacturing
Manufacturing & Industry
Will the priority order ship on time? Find out while you can still act.
Orders, machines, materials and quality each live in their own system, and the problem always starts in the gap between them. We build AI that reads them as one picture and shows the weak point before it stops the line.
- Sits on top of your ERP and MES
- On premises option
- Nothing to migrate
Why now
Unplanned downtime is the most expensive surprise in industry.
The world’s largest companies lose more to stopped lines every year, and most of it was visible somewhere first.
is what unplanned downtime costs the world’s 500 largest companies each year.
Source: Siemens, True Cost of Downtime 2024of those companies’ revenues is lost to unplanned downtime, up from 8% in 2019-20.
Source: Siemens, True Cost of Downtime 2024is how often, on average, companies face a supply disruption lasting a month or longer.
Source: McKinsey Global Institute, Risk, Resilience, and Rebalancing in Global Value Chains, 2020ERP says the material is here. The floor says it is not.
Two systems, two truths, and the plan follows the wrong one.The machine gave warnings for a week.
Nobody connected them to the order due on Friday.Our best engineer is retiring.
Thirty years of know-how is about to walk out of the gate.We bought the dashboards.
Decisions did not get better. They just got prettier.
What changes
From reports about yesterday to decisions about Friday.
Four moments from our working demonstration world for plant operations. The data is synthetic; the behaviour is real.
- 01 · Orders
Will the priority order ship on time?
Kybern links the order to the machines, materials and people it depends on, and shows which one is the weak point, how sure it is, and what would change the answer.
Kybern - 02 · Machines
Which warning actually matters?
Nerve watches for meaningful change using rules your engineers can read, and links a drifting machine to the orders that depend on it.
Kybern - 03 · Know-how
Keep what your best engineer knows.
Entrada answers from your work instructions, quality records and maintenance manuals, with the page attached, so knowledge stays in the plant when people move on.
Entrada - 04 · Supply
What happens if one supplier slips?
Kybern traces a supplier delay to every order, line and customer it touches, and compares options before anyone commits.
Kybern
Will order 4471 ship on Friday?
- ObservedMachining complete, 2 of 3 lots inspected
- ConflictingERP shows coating material in stock; store says not received
- Next checkPhysical count at the store before 14:00
Why is Press 4 flagged?
- ObservedVibration above its usual band for 5 days
- LinkedTwo priority orders run on Press 4 this week
- OptionBring maintenance forward to Wednesday night
What torque setting do we use for the B-series housing?
- AnswerAs set in WI-22 rev C, step 7
- ChangedRev C changed the setting after a quality deviation
- SourceWI-22 rev C, page 2
If Supplier S7 slips a week, what is hit?
- InferredThree orders and one export customer
- Option AExpedite from the second supplier, higher cost
- Option BResequence lines, two days late on one order
What we bring
Built for plants that already have the data.
Kybern
One picture across ERP, MES, maintenance and quality, with forecasts scored against what happens.
- Order risk with every source labelled
- Machine drift linked to orders
- Options compared before anyone commits
Entrada
Ask your work instructions, quality records and manuals, with the page attached.
- Revision tracking
- Runs on premises
- Know-how kept in the plant
CyberShield
Protect your brand and your plant’s exposed systems.
- Attack surface discovery
- Counterfeit and impersonation watch
- Credential leak alerts
Deployment
On your floor, on your terms.
Run on premises next to your plant systems, in your own cloud, or managed by us.
- Air-gappedNo network connection at all. Local models only. For classified and mission networks.
- On premisesYour data centre, your hardware, your rules. Optional Meru M128 appliance.
- Government or sovereign cloudAccredited government or in-country cloud, with data kept inside your borders.
- Your cloudYour own AWS, Azure or Google Cloud account, under your keys and policies.
- ManagedWe run it for you, with the same software and the same evidence trail.
Pilot partners
Pilot Kybern on one order book.
We are looking for a manufacturer to run Kybern beside planning for one quarter, with the yardstick agreed up front, such as how early a late order is flagged.
How a pilot works
From first call to a measured result.
A bounded pilot inside your environment. Typical timings shown; we fix the real plan with you.
We agree the one question that matters most, and the yardstick for success, before anything is built.
We connect the documents and systems you already run. Nothing is migrated and nothing leaves your control.
The system works next to the way you work today, so you can compare its answers with your own.
We measure against the yardstick agreed in week 1. If it has not earned its place, you stop.
Questions
What buyers ask us first.
Something else on your mind? Ask us directly.
Do we need to replace our ERP or MES?
No. Kybern sits on top of the systems you already run and reads what it needs. Nothing is migrated.
How long until we see something useful?
A pilot typically connects a few sources in the first weeks and runs beside your team for one to two months. We fix the real plan with you.
What if our data is messy?
That is normal. Kybern keeps the source of every fact and labels what is stale, missing or conflicting, so messy data shows up as visible doubt rather than hidden error.
Can it run on our own servers?
Yes, on premises or in your own cloud account.
Who owns the models and the know-how captured?
You do. Your World Model and your documents stay in your environment.
Book a demonstration
Bring one order you are worried about.
We will show you how Kybern reads it across your systems, and what it says it does not know.
- A 30-minute call with someone who builds the product, not a script.
- A demonstration on a scenario from your world.
- A clear view of what a pilot would cost and measure.
Prefer to talk now? Call +91 98150 23001 or write to reach@requisitetech.com.